PEM Services

Unlocking your business potential with cutting-edge consulting and engineering services.

ABOUT PEM Services

At PEM Motion, we offer business consulting and engineering services to help our clients achieve their goals and overcome complex challenges. Our expertise spans product design and engineering, production and supply chain management, and techno-economic studies. We leverage our deep knowledge and competence in E-Mobility to deliver innovative methods, tools, and services that enable our clients to thrive.

VALIDATION​

Expertise in product liability and homologation. We manage projects encompassing functional safety, cyber security, validation, and FMEA moderation, ensuring compliance and reliability.

PRODUCT ENGINEERING​

Full-service engineering provider supporting product development from requirements to pre-series production. Our integrated approach offers technology development, prototyping, and testing.

PROCESS ENGINEERING​

Years of experience in factory planning and e-mobility production. We optimize manufacturing lines and implement new production technologies for cost-effective and efficient e-mobility components.

PRODUCTION PLANNING​

Collaborative investigation and design of production concepts for advanced industrial manufacturing. We provide technology and process planning, equipment selection, and factory layout creation.

RE-X

Empower your e-mobility ventures with RE-X. We excel in circular economy practices, specializing in reusing, repairing, and optimizing EoL batteries for a sustainable and efficient approach.

RAMP-UP SUPPORT

Experienced support for production start-up of e-drives, batteries, and EV components. We offer tailored solutions under time pressure, last-minute adjustments, and supply chain challenges.

BUSINESS DEVELOPMENT​

Unlock opportunities in sustainable mobility with strategic entry options and market potential analysis. Leverage our experience and network to strengthen your position in the sustainable mobility market.

TRAINING​​

Customized training courses in electromobility and production. We equip your team with knowledge and skills through effective courses utilizing industry best practices and state-of-the-art learning methods.

discover with a click how we can help drive your business forward into the future:

Battery Cell

Battery System

E-Motor

Hard & Software

E-Mobility Products

Validation

Validation

+ Requirements engineering (incl. norms, standards)
+ Cell teardowns & benchmarking
+ Battery testing (cell & housing)
+ Requirements engineering (incl. norms, standards)
+ Homologation 2nd-life applications
+ Battery teardowns & testing
+ Wire characterization & testing
+ Requirements management E/E
+ Product testing & certification support
+ Product failure analysis
+ Requirements, functional safety & cyber security
+ Product testing (validation, certification)
+ Homologation (products, processes & components)
+ CE Certification support

Product Engineering

Product Engineering

+ Cell development (full service with focus mechanical)
+Simulation (electrothermal, structural, behavior)
+Design for X (focus production and recycling)
+ Battery system development (module, pack)
+ Battery-Management-System (hard- & software)
+ Design for X (focus production and recycling)
+ Thermal propagation prevention
+Design for manufacturing support
+ E/E Hardware
+ Embedded software
+ Application software
+ E/E Simulations
+ System integration (mechanical & software)
+ Coordination of innovation processes
+ Prototyping

Process Engineering

Process Engineering

+ Prototyping & innovation samples
+ Next-gen process engineering
+ Disassembly & recycling processes
+ Disassembly & recycling processes
+ Next Gen. process engineering
+ Stator prototyping & innovation samples
+ Test plan development
+ Business processes (PEP, requirements, change)

Production Planning

Production Planning

+Cell factory and recycling planning
+Production quality & digitalization
+ Module & pack assembly planning
+ Logistics and waste management
+ Motor factory planning
+ Tender support equipment & benchmarking
+ Product assembly planning
+ Ramp-up factory planning
+ End of Line Testing (Conformity of Production COP)

Re-X

Re-X

+ Recycling-Processes
+ Recycling strategy
+ Design for Re-X
+ Disassembly
+ Recycling strategy
+ Design for Re-X
+ Recycling strategy
+ Design for Re-X

Ramp-Up Support​

Ramp-Up Support​

+ Equipment planning & benchmarking
+ Ramp-Up support (technical, KPI, quality, training)
+ Ramp-Up support & root cause analysis
+ Production issues & change management

Business Development

Business Development

+ Technology roadmaps & databases
+ Strategy development & technical market analysis
+ Re-X strategy (Re-Use, Re-Manufacturing, Recycling)
+ Strategy development (Fit4E growth opportunities)
+ Technical market analysis (requirements)
+ Strategy development
+ Technology roadmaps
+ Technical market analysis (Requirements)
+ Development of innovation eco-systems
+ Start-up workshops

Training

Training

+ Training programs
+ Hands-on production workshops
+ Training programs
+ Training programs
+ Agile product development

SERVICES PORTFOLIO​

Validation

  • Requirements engineering (incl. norms, standards)
  • Cell teardowns & benchmarking
  • Battery testing (cell & housing)

Product Engineering

  • Cell development (full service with focus mechanical)
  • Simulation (electrothermal, structural, behavior)
  • Design for X (focus production and recycling)

Process Engineering

  • Prototyping & innovation samples
  • Next-gen process engineering
  • Disassembly & recycling processes

Production Planning

  • Cell factory and recycling planning
  • Production quality & digitalization

Ramp-Up Support

  • Equipment planning & benchmarking

Re-X

  • Recycling-Processes
  • Recycling strategy
  • Design for Re-X

Business Development

  • Technology roadmaps & databases
  • Strategy development & technical market analysis

Training

  • Training programs
  • Hands-on production workshops

Validation

  • Requirements engineering (incl. norms, standards)

  • Homologation 2nd-life applications

  • Battery teardowns & testing

Product Engineering

  • Battery system development (module, pack)

  • Battery-Management-System (hard- & software)

  • Design for X (focus production and recycling)

  • Thermal propagation prevention

Process Engineering

  • Disassembly & recycling processes

Production Planning

  • Module & pack assembly planning

  • Logistics and waste management

Ramp-Up Support

  • Ramp-Up support (technical, KPI, quality, training)

Re-X

  • Disassembly

  • Recycling strategy

  • Design for Re-X

Business Development

  • Re-X strategy (Re-Use, Re-Manufacturing, Recycling)

  • Strategy development (Fit4E growth opportunities)

  • Technical market analysis (requirements)

Training

  • Training programs

Validation

  • Wire characterization & testing

Product Engineering

  • Design for manufacturing support

Process Engineering

  • Next Gen. process engineering

  • Stator prototyping & innovation samples

Production Planning

  • Motor factory planning

  • Tender support equipment & benchmarking

Ramp-Up Support

  • Ramp-Up support & root cause analysis

Re-X

  • Recycling strategy

  • Design for Re-X

Business Development

  • Strategy development

  • Technology roadmaps

  • Technical market analysis (Requirements)

Training

  • Training programs

Validation

  • Requirements management E/E

  • Product testing & certification support

  • Product failure analysis

Product Engineering

  • E/E Hardware

  • Embedded software

  • Application software

  • E/E Simulations

Process Engineering

  • Test plan development.

Production Planning

  • Product assembly planning

Validation

  • Requirements, functional safety & cyber security

  • Product testing (validation, certification)

  • Homologation (products, processes & components)

  • CE Certification support

Product Engineering

  • System integration (mechanical & software)

  • Coordination of innovation processes

  • Prototyping

Process Engineering

  • Business processes (PEP, requirements, change)

Production Planning

  • Ramp-up factory planning

  • End of Line Testing (Conformity of Production COP)

Ramp-Up Support

  • Production issues & change management

Business Development

  • Development of innovation eco-systems

  • Start-up workshops

Training

  • Agile product development

SELECTED PROJECTS AND USE CASES

Turn your business challenges into opportunities.

PEM Services - Partner with PEM Motion.

PEM Motion Seminar at the
11th Electric Vehicle Production Days

System Development in the Automotive Context

Date: October 27th, 2023
Language: German

PEM LV Battery Module

General Specifications

+Wide range of parallel cells configurable

+Welding method: Spot welding

+Projected nickel design

+Customized nickel tab

+Manufacturing partners in Mexico, Germany, Poland and China

+Short time to market

+Individual packaging can be designed

+Advanced interconnect by terminal connection

Certications

+Designed with certified cells according to:

+IEC 62133
+UL 2580

Personalized configuration