Operational Support

Operational Excellence from Prototype to Series Production.

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OUR MISSION

Battery production is evolving fast, and scaling up is no easy task. Our team bridges technical expertise with operational know-how to accelerate your ramp-up. From process and factory layout planning to quality assurance and process optimization and efficiency improvement, PEM Motion provides the right solutions to get production running efficiently and reliably.

Your Benefit

BE One step ahead with our operations Support

Fast & Reliable Ramp-Up

From planning to series production, we guide your ramp-up to ensure every milestone is met on time.

Confident Decision-Making

Technology and process assessments provide the reliable data you need for cell types, lines, and infrastructure.

Minimized Costs

By preventing delays, we keep your production on schedule and avoid unnecessary expenses.

Customized Production Concepts

From dry room planning to quality management and data integration, we tailor solutions to your needs.

Workforce Training as a Success Factor

Through workshops, tailored training, and coaching, we equip your teams with the skills to perform.

THE process

COMPRHENSIVE SUPPORT IN EVERY STEP

PHASE 1:
PRODUCTION PLANNING
Services:
Location analysis
Site selection and feasibility studies
Layout planning and optimization
Material flow planning
Capacity planning and resource allocation
PHASE 2:
FACILITY SET-UP
Services:
Monitoring of building readiness
Tracking of equipment readiness: Manufacturing and delivery progress up to FAT (Factory Acceptance Testing)
Installation and commissioning planning
Production readiness
PHASE 3:
PRODUCTION RAMP-UP
Services:
Production ramp-up planning
Line balancing
Process optimization and efficiency improvement:
OEE (Overall Equipment Effectiveness),
Quality improvement and scrap reduction,
Cycle time improvement,
Down time reduction
PHASE 4:
SERIES PRODUCTION
Services:
Supply chain and inventory management optimization
Quality and scrap management
Production planning and scheduling
PLANNING FOCUS
TECHNOLOGY FOCUS
OUR VALUED CLIENTS

HOW WE CREATE ImPACT

THE FLOOR WALKER PROGRAM
‍Top university students recruited to launch intralogistics operations at BMW’s new plant in Mexico.
130+ high-qualified students from three universities
55% hiring rate with only <4% fluctuation
Hands-on improvement projects: deviation detection, digitalization, and continuous process optimization
E-LEARNING COURSES ON SUSTAINABLE MOBILITY
Three free MOOCs on E-Mobility, E-buses, and 2&3-wheelers empowering students, professionals, and decision-makers worldwide.
6-week courses, 3–4 hours/week, 100% online
Expert interviews, case studies, and lectures
1,095+ learners; 93% reported gaining new skills and knowledge
ELECTRIC VEHICLE PRODUCTION DAYS
In collaboration with PEM RWTH Aachen University: 8 seminars showcasing EV production and engineering advancements.
8 face-to-face seminars covering knowledge about batteries, fuel cells, motors, and more.
Extensive content: 1,500 minutes on batteries, 400 minutes on fuel cells, 60+ hours of specialist presentations
HANDS-ON WORKSHOPS
Battery production workshop on PEM’s line — experience the full process and produce a dummy battery firsthand.
Small groups of 8–12 participants
Live sessions, best practices, and direct process experience with PEM experts in Aachen
CAse studies

Discover other services in Practice

From battery testing and compliance to BMS development and operational support, our solutions are designed to work in the real world. By combining proven engineering methods with hands-on project experience, we help our partners reduce complexity, meet standards with confidence, and accelerate time to market.

PEM Motion Location Mexico – Training: Logistics Qualification

PEM Motion Location Mexico – Training: Logistics Qualification

See Case Study
PEM Motion and Henkel jointly drive new battery technologies forward

PEM Motion and Henkel jointly drive new battery technologies forward

See Case Study
PEM Motion supports EASEE Charging Solutions

PEM Motion supports EASEE Charging Solutions

See Case Study
PEM supports Daimler Truck

PEM supports Daimler Truck

See Case Study

OTHER OFFERS

WHAT WE OFFER BESIDES OUR Operations SERVICES

A person wearing gloves is holding a blue battery.

BATTERY Compliance

We ensure your batteries meet all compliance standards for safety and performance.

A man in a blue shirt is using a tablet.

OPERATIONS & TRAINING

We empower your team with comprehensive training and operational consultation for battery technology and energy storage solutions.

BMS SOLUTIONS

We offer a wide range of Li-Ion battery solutions and Battery Management Systems for various industries.

Battery Management Systems
Contact our Experts

your direct line to expertise

CHRISTOPH LIENEMANN
Managing Director &
Partner PEM Motion North America
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Contact
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THOMAS MERTEN
Senior Consultant &
Chief Executive Officer Mexico
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Contact

FAQ

Find answers to your most pressing questions regarding our operational support. For other questions, do not hestiate to contact our experts directly.

What aspects of production ramp-up does PEM Motion support?

We cover the entire ramp-up process—from planning and equipment setup to quality assurance and workforce training—ensuring production starts smoothly and on schedule.

Can you adapt your support to our specific production setup?

Yes. Our solutions are always tailored to your technical, organizational, and infrastructure needs, whether you are scaling a pilot line or launching giga-scale production.

How does PEM Motion help minimize costs during ramp-up?

By identifying bottlenecks early, optimizing processes, and aligning production milestones with customer requirements, we reduce costly delays and inefficiencies.

Is PEM Motion’s operations expertise relevant to my industry?

Absolutely. Our operations support is designed for battery manufacturers, OEMs, suppliers, and startups in e-mobility and energy storage—always tailored to the context of your industry.

What industries benefit most from PEM Motion’s operations expertise?

Our operations services are designed for battery manufacturers, OEMs, suppliers, and startups entering the e-mobility and energy storage sectors.