Battery Testing
Comprehensive insights, proven safety, and faster time-to-market.
RELIABLE BATTERY TESTS UNDER ALL CONDITIONS
Why PEM
WHY CLIENTS
CHOOSE US FOR BATTERY TESTING SERVICES
SAFETY & RELIABILITY
Detect risks early and guarantee maximum safety.
INDIVIDUAL PROCESS
Customized testing concepts tailored to your needs and individual projects
FROM REQUIREMENTS TO VALIDATION
Deep expertise in defining specifications and validating them through realistic testing scenarios
Main Testing Areas
Tests we specialize in
ELECTRICAL BEHAVIOUR
Battery performance hinges on formation, cycling, and thermal management. Use impedance spectroscopy for aging. Test cells up to 10 V and 300 A.
STRUCTURAL INTEGRITY
Boost energy density, assess crush and penetration, measure impact at 100 kHz, and capture CT deformation plus 6400 fps video.
THERMAL RUNAWAY &
ABUSE TESTING
Test critical behaviors on cells up to 150 Ah using heating, overcharge, penetration, gas and particle analysis, thermal evaluation, and crush forces up to 20 kN.
THERMAL
PROPAGATION
Battery safety involves abuse testing, failure-propagation prevention, temperature and heat-flux analysis, and environmental ranges from 0 °C to 70 °C.
EXCLUSIVE PARTners
STRONG COLLABORATIONS
FOR YOUR SUCCESS
Through our renowned partner network, including TÜV Rheinland and RWTH Aachen University, we ensure access to cutting-edge testing technologies and industry-leading expertise.
Our 2,000 m² test facility, equipped with state-of-the-art infrastructure, offers a broad range of testing capabilities to enhance the performance and safety of battery cells and modules — including modules weighing up to 1,500 kg and power up to 1000 V.
OUR APPROACH
WHY CLIENTS CHOOSE US FOR BATTERY TESTING SERVICES
From requirements to execution and result analysis – we cover the entire process. One partner, streamlined workflows, reliable results.
Every project is unique. We design testing concepts tailored to your product, saving time, reducing costs, and ensuring relevant results.
Together with TÜV Rheinland, PEM RWTH Aachen University, and leading labs, we provide access to top-tier facilities and globally recognized standards.
INSiGHTS
INSiGHTS FROM OUR WORK
Whether planning and creating reproducible test standards or developing a customized test bench design – our experience spans from component-level analysis to large-scale validation. Discover our work in individual projects.
CAse studies
Discover other services in Practice
From battery testing and compliance to BMS development and operational support, our solutions are designed to work in the real world. By combining proven engineering methods with hands-on project experience, we help our partners reduce complexity, meet standards with confidence, and accelerate time to market.
OTHER OFFERS
DISCOVER WHAT WE OFFER BESIDES OUR TESTING SERVICES
BATTERY Compliance
We ensure your batteries meet all compliance standards for safety and performance.
OPERATIONS & TRAINING
We empower your team with comprehensive training and operational consultation for battery technology and energy storage solutions.
BMS SOLUTIONS
We offer a wide range of Li-Ion battery solutions and Battery Management Systems for various industries.
FAQ
Find answers to your most pressing questions about battery testing services.
Comprehensive testing is the only way to verify the safety, performance, and lifetime of a battery. PEM Motion provides tailored test programs designed to meet the specific requirements of both prototype and series production projects.
We conduct electrical, mechanical, thermal, and safety-related tests. This includes cycle life testing, fast-charging tests, abuse testing, and thermal management evaluations.
Yes. Our experts help analyze test data and translate it into actionable recommendations. This not only saves valuable development time but also reduces unnecessary design iterations.
Timelines depend on the type of test. Thanks to our flexible laboratory infrastructure and strong partner network, PEM Motion can typically achieve very short lead times. We will always find a good solution, if there are time-critical projects.
Beyond development, testing is essential in production – for example, during end-of-line inspections. PEM Motion supports the implementation of efficient testing processes directly into manufacturing workflows.