FROM FACTORY VISION TO SERIES PRODUCTION

BATTERY PRODUCTION PLANNING

Designing the right production process reduces the time and cost to bring your battery product to market. We leverage our deep cell, module, and pack production expertise to help you plan for success.​

OUR
TOPICS

PEM Motion is your premier destination for all your battery production needs.
Our expertise spans two core areas:​

Battery Production Management

  • Factory design and layout planning for battery production
  • Flexibility analysis and conversion corridors for flexible manufacturing processes
  • Tendering support​ of tender documents
  • Production monitoring and methodical start-up support
  • Quality and data management concepts
  • Production tracking and tracing​
  • Digitalization and digital twins​
  • Operator qualification and training concepts

Battery Production Technology

  • Process planning and design
  • Technical cleanliness and safety for production
  • Factory design
  • Technology analysis and evaluation
  • Process optimization and redevelopment
  • Quality and metrology
  • Production technology for next-generation batteries

WHY
US?

We accompany our clients on the industrialization journey in battery production by offering a unique combination of cutting-edge technology and bespoke methods. With over a decade of experience in our strong expert network, we pave the way for lithium-ion batteries in research and industry.​

SUPPORT

We support factory planning and development​

PROVIDE

We provide a team of subject matter experts

FIND

We find great locations for business and manufacturing​

ENABLE

We enable and optimize product development plans and solutions

INFRASTRUCTURE

With access to a unique infrastructure which covers cells, modules and packs at the eLab in Aachen, and with joint support from 5 institutes of RWTH Aachen University, we enable:

  • Design and development of innovative production processes
  • Product development, evaluation, and benchmarking of cutting-edge technology​
  • Prototyping and testing for components, cells, modules and packs



OUR
MODULAR
APPROACH

We organize our capabilities into modules to facilitate the scaling of battery production.

MODULE 01
PRODUCT ANALYSIS

MODULE 02
DESIGN FOR MANUFACTURING

MODULE 03
REQUIREMENTS ANALYSIS

MODULE 04
PROCESS ANALYSIS

MODULE 01
PRODUCT ANALYSIS

MODULE 02
DESIGN FOR
MANUFACTURING

MODULE 03
REQUIREMENTS ANALYSIS

MODULE 04
PROCESS ANALYSIS

MODULE 05
TECHNOLOGY ANALYSIS

MODULE 06
PRODUCTION AND ASSEMBLY CONCEPTS

MODULE 07
VALUE STREAM DESIGN

MODULE 08
RISK ANALYSIS

MODULE 05
TECHNOLOGY ANALYSIS

MODULE 06
PRODUCTION
ANDASSEMBLY CONCEPTS
MODULE 07
VALUE STREAM DESIGN

MODULE 08
RISK ANALYSIS

MODULE 09
LINE BALANCING &
CAPACITY PLANNING

MODULE 10
PRODUCTION PLANNING

MODULE 11
LOGISTICS PLANNING

MODULE 12
MATERIAL FLOW ANALYSIS

MODULE 09
LINE BALANCING &
CAPACITY PLANNING

MODULE 10
PRODUCTION PLANNING

MODULE 11
LOGISTICS PLANNING

MODULE 12 MATERIAL FLOW ANALYSIS
MODULE 13
INVESTMENT PLANNING

MODULE 14
LAYOUT & LOCATION PLANNING

MODULE 15
SCENARIO PLANNING

MODULE 16
WORKSTATION DESIGN

MODULE 13
INVESTMENT PLANNING

MODULE 14
LAYOUT & LOCATION PLANNING

MODULE 15
SCENARIO PLANNING

MODULE 16
WORKSTATION DESIGN

MODULE 17
SAFETY CONCEPT
PLANNING

MODULE 18
PRODUCTION SERVICE PLANNING

MODULE 19
DIGITALIZATION IN PRODUCTION

MODULE 20
IT LANDSCAPE PLANNING

MODULE 17
SAFETY CONCEPT
PLANNING
MODULE 18
PRODUCTION SERVICE
PLANNING
MODULE 19
DIGITALIZATION
IN PRODUCTION

MODULE 20
IT LANDSCAPE PLANNING

MODULE 21
DESIGN FOR RE-X

MODULE 22
QUALITY & TOLERANCE MANAGEMENT

MODULE 23
SUPPLY CHAIN MANAGEMENT

MODULE 24
QUALIFICATION AND TRAINING

MODULE 21
DESIGN FOR RE-X

MODULE 22
QUALITY & TOLERANCE
MANAGEMENT
MODULE 23
SUPPLY CHAIN
MANAGEMENT
MODULE 24
QUALIFICATION AND
TRAINING
MODULE 25
ORGANIZATION
STRUCTURE PLANNING

MODULE 26
MANUFACTURING COST ANALYSIS

MODULE 27
TENDER PROCESS SUPPORT

MODULE 28
RAMP-UP MANAGEMENT

MODULE 25
ORGANIZATION
STRUCTURE PLANNING
MODULE 26
MANUFACTURING
COST ANALYSIS

MODULE 27
TENDER PROCESS SUPPORT

MODULE 28
RAMP-UP MANAGEMENT

OUR
PARTNERS

The chair “Production Engineering of E-Mobility Components” (PEM) at RWTH Aachen University stands for forward-looking research and innovation in the field of electromobility. The PEM team, with more than 100 full time employees and additional students, decisively develops the production processes of electric vehicles and their individual components. An equally large focus falls on recycling as well as the development and safety of batteries. In all areas, application-oriented research projects are complemented by numerous industrial partnerships.

 

Relevate’s objective is to aid owners and contractors in the early-stage planning,  development and execution planning of large scale, technology centric projects.

 

TÜV Rheinland Automotive Component Testing GmbH provides services for validation and type testing along the value chain of automotive battery systems.

 

UniverCell develops and produces battery electrodes and cells of highest quality custom-made for your prime applications. Quality made in Germany.

AS OF 2023, WE HAVE BEEN ACTIVELY ENGAGED IN OVER 10 MAJOR EUROPEAN BATTERY PRODUCTION PROJECTS.

REFERENCES

PEM Motion is at the forefront of battery production planning, actively contributing to numerous major European projects. Our expertise and commitment to innovation are helping shape the future of battery manufacturing globally.​

EPEC | LITHIUM-ION BATTERY FACTORY

Pionering excellence in lithium-ion Battery manufacturing

The challenge was formidable – EPEC, a startup with a preliminary vision but no existing technical framework, sought to establish a cutting-edge lithium-ion battery factory. Our approach was comprehensive, including factory concept development, engineering consulting, multi-state location search, and strategic planning. The outcome? A well-defined factory, multiple viable locations, and a strategic roadmap for success.​

This achievement sets EPEC on a path to become a significant player in the dynamic world of lithium-ion battery manufacturing, driving innovation and industry-scale adoption of advanced technologies.​

EPEC | LITHIUM-ION BATTERY FACTORY

Pionering excellence in lithium-ion Battery manufacturing

The challenge was formidable – EPEC, a startup with a preliminary vision but no existing technical framework, sought to establish a cutting-edge lithium-ion battery factory. Our approach was comprehensive, including factory concept development, engineering consulting, multi-state location search, and strategic planning. The outcome? A well-defined factory, multiple viable locations, and a strategic roadmap for success.​

This achievement sets EPEC on a path to become a significant player in the dynamic world of lithium-ion battery manufacturing, driving innovation and industry-scale adoption of advanced technologies.​

UK BATTERY INDUSTRIALISATION CENTRE SETUP

Championing innovation in battery manufacturing

The challenge was clear: establish a pioneering battery manufacturating facility to drive industry.scale adoption of advanced technologies. Our approach included modular production, process chain planning, meticulous layout design, and rigorous energy analysis. The result? The first European open-access battery manufacturing facility, with production beginning in Autumn 202. This milestone marks a significant leap forward in advancing cutting-edge battery technologies for commercial applications.

UK BATTERY INDUSTRIALISATION CENTRE SETUP

Championing innovation in battery manufacturing

The challenge was clear: establish a pioneering battery manufacturating facility to drive industry.scale adoption of advanced technologies. Our approach included modular production, process chain planning, meticulous layout design, and rigorous energy analysis. The result? The first European open-access battery manufacturing facility, with production beginning in Autumn 202. This milestone marks a significant leap forward in advancing cutting-edge battery technologies for commercial applications.

COMMITED TO EACH OF OUR
COSTUMERS

MEET THE
TEAM

CHRISTOP LIENEMANN

Managing Director North America & Partner @ PEM Motion

c.lienemann@pem-motion.com

  • Battery production expert
  • >10 years of experience in the battery industry

MAXIMILIAN WILK

Consultant Production Planning @ PEM Motion

m.nankemann@pem-motion.com

  • Battery cell & module production planning
  • Gigafactory investment planning
  • Business development

WE ARE
PASSIONATE
ABOUT BATTERY PRODUCTION

If we can help, let us know! We are always looking for new challenges​ to solve.

CONTACT US